Mobile lifting feeder TSG Series – Efficient and GMP-Compliant Material Handling

Introduction

The Mobile lifting feeder TSG series is a professional-grade material handling solution, engineered for pharmaceutical, food, and chemical industries. It is designed to safely lift, convey, and feed powders and granules into tablet presses, capsule filling machines, mixers, or packaging lines.

The TSG series combines mobility, dust-free operation, and GMP compliance to ensure production efficiency, cleanroom compatibility, and operator safety. This article provides detailed insights into installation conditions, operation methods, structural design, and quality inspection.

Structural Overview

The TSG series mobile lifting feeder is engineered with a focus on durability, hygiene, and operational efficiency.

Key Components:

1. Hopper – Made from SUS304 or SUS316L stainless steel, designed for easy loading and dust-free containment.

2. Lifting Mechanism – Hydraulic or electric lifting system allows precise height adjustment to match different machines.

3. Mobility System – Equipped with heavy-duty swivel casters with locking brakes for stability during operation.

4. Sealing and Dust Control – Features high-quality gaskets and sealed interfaces to prevent contamination.

5. Control Panel – Provides simple up/down and start/stop operations for safe and reliable use.

Structural Diagram

Installation Conditions

Proper installation ensures optimal performance and safety. Follow these guidelines:

1. Environment

• Install in a clean, dry, and well-ventilated area.

• Avoid areas with high humidity (>70%) or excessive dust.

2. Flooring

• Ensure a level and sturdy floor to support the machine’s weight and movement.

• Lock casters during operation for stability.

3. Power and Utilities

• Electrical connection must meet the machine specifications (220V/380V, 50Hz).

• Hydraulic or pneumatic systems (if applicable) must be properly connected and leak-free.

4. Alignment

• Align the feeder height precisely with the inlet of tablet presses, capsule fillers, or mixers.

• Ensure no obstruction in the feeding path.

5. Compliance

• Follow GMP, FDA, or local regulatory standards during installation.

Usage Instructions

To maximize productivity and maintain safety, follow these operating steps:

Step 1: Pre-Operation Check

• Verify that all structural components are securely installed.

• Ensure casters are locked.

• Inspect hopper and lifting system for any visible damage.

Step 2: Loading Material

• Load powders or granules into the stainless steel hopper.

• Confirm that the sealing gasket is properly fitted to prevent dust leakage.

Step 3: Operation

1. Use the control panel to raise or lower the feeder to the required height.

2. Begin material feeding into the target machine.

3. Monitor the transfer process to ensure smooth flow and avoid overloading.

Step 4: Shutdown and Cleaning

• Lower the lifting system to the base position.

• Switch off the power supply.

• Clean all material-contact surfaces with approved GMP cleaning solutions.

• Cover the feeder when not in use to prevent dust accumulation.

Quality Inspection

Each TSG Series Mobile Lifting Feeder undergoes strict quality control procedures to ensure reliable and safe operation:

Inspection Items:

1. Material Verification – Confirm all stainless steel components meet SUS304/SUS316L standards.

2. Structural Integrity – Check welds, bolts, and moving parts for strength and alignment.

3. Sealing and Dust Control – Inspect gaskets, hopper lids, and connecting points for proper sealing.

4. Mobility Test – Ensure casters move smoothly and locks function correctly.

5. Control System Test – Confirm all control buttons, emergency stops, and lift functions operate correctly.

Quality Report Table

Key Benefits

• Dust-Free Feeding – Maintains product quality and reduces contamination risk.

• Flexible Mobility – Easy relocation between production lines.

• GMP Compliant – Suitable for pharmaceutical and food-grade operations.

• Energy-Efficient – Optimized hydraulic/electric lifting reduces energy consumption.

• Durable & Low Maintenance – Stainless steel construction ensures long service life.

Conclusion

The Mobile Lifting Feeder TSG Series is an efficient, safe, and GMP-compliant solution for modern production facilities. Its robust design, mobile capability, and dust-free operation make it ideal for tablet presses, capsule fillers, mixers, and packaging systems. By implementing the TSG series, manufacturers can enhance production efficiency, ensure operator safety, and maintain strict hygiene standards, making it a critical investment in modern material handling.