Pellet Extruder SET-100: Specifications, Advantages, and Safe Operation

Introduction

The Pellet Extruder SET-100 is a high-performance industrial machine designed for pellet production in feed, biomass, and chemical industries. Engineered for precision, durability, and efficiency, this extruder ensures uniform pellet size, high output, and smooth surface quality. Its robust construction, advanced screw design, and user-friendly operation make the SET-100 an ideal choice for industrial-scale pelletizing operations.

This article provides comprehensive information on the SET-100, including product specifications, advantages, warranty policy, and operational guidelines, ensuring operators can maximize performance and reliability.

Product Structure and Design

The SET-100 extruder features a modular and robust design for durability and efficiency:

1. Feeding System – Equipped with a hopper and feeding screw to ensure consistent material flow.

2. Extrusion Barrel and Screw – Precision-engineered screw design guarantees uniform compression and pellet formation.

3. Die and Cutter System – Adjustable die and high-speed cutters produce consistent pellet size and smooth surface.

4. Drive System – Includes energy-efficient motor, gearbox, and belt transmission for stable operation.

5. Control Panel – Simple interface allows speed adjustment, temperature monitoring, and safety control.

6. Cooling and Collection System – Optional cooling and conveyor system ensures pellets maintain shape and integrity.

The modular design allows for easy maintenance, cleaning, and part replacement, reducing downtime and operational costs.

Product Specifications

These parameters allow flexible production planning and adaptation to different industrial requirements, ensuring high efficiency and product quality.

Product Advantages

The Pellet Extruder SET-100 offers numerous advantages for industrial production:

1. High Efficiency – Produces uniform pellets quickly, reducing production time.

2. Durable Construction – Stainless steel and corrosion-resistant materials ensure long service life.

3. Energy Saving – Optimized motor and screw design reduce power consumption.

4. Precision Pellet Formation – Adjustable die and cutter produce consistent pellet size and smooth surface.

5. Easy Maintenance – Modular components allow quick cleaning, inspection, and replacement.

6. Versatile Application – Suitable for animal feed, biomass, and chemical pellets.

7. Safety Features – Protective covers, emergency stop switches, and interlocks ensure operator safety.

Warranty Policy

The SET-100 extruder comes with a comprehensive warranty and support plan:

This warranty policy ensures minimal downtime, peace of mind, and long-term machine reliability.

Operation Guidelines

Pre-Operation Checks

• Verify power supply and motor compatibility.

• Inspect the screw, barrel, die, and cutters for damage or residue.

• Ensure all safety guards and interlocks are in place.

• Check that the control panel and emergency stop switch are functional.

Starting Procedure

1. Load raw material gradually into the feeding hopper.

2. Switch on the main power and set the desired screw speed and die temperature.

3. Monitor material flow and extrusion quality.

4. Adjust parameters to achieve optimal pellet size and density.

Shutdown Procedure

1. Stop feeding material and allow the extruder to complete the current cycle.

2. Turn off the motor and disconnect the power supply.

3. Remove pellets carefully from the collection system.

4. Clean the barrel, screw, die, and cutters thoroughly to prevent contamination.

Safety and Precautions

Following these precautions ensures operator safety and machine longevity.

Maintenance Guidelines

Proper maintenance reduces downtime, prolongs machine life, and ensures consistent pellet quality.

Common Troubleshooting

Applications

The SET-100 extruder is ideal for:

• Animal Feed Industry – Pelletizing feed for poultry, livestock, and aquaculture.

• Biomass Industry – Producing wood, straw, and agricultural residue pellets.

• Chemical Industry – Granulating powders and chemical additives.

• Food Industry – Manufacturing nutrient granules and snack pellets.

Its versatility makes it a cost-effective and reliable solution for multiple industrial sectors.

Conclusion

The Pellet Extruder SET-100 combines durable construction, precision engineering, and energy-efficient operation to deliver high-quality pellets for feed, biomass, chemical, and food industries. With comprehensive warranty coverage, user-friendly operation, and easy maintenance, it is a reliable, cost-effective, and high-performance industrial pelletizing solution.

By following the operational guidelines, maintenance schedule, and safety precautions, operators can maximize output, ensure consistent pellet quality, and prolong machine lifespan.