This machine is a double-press continuous automatic rotary tablet press that can press granular raw materials into various standard and special-shaped tablets. It is mainly used in the pharmaceutical industry, but is also used in the chemical, food, and electronics industries.
Production of various round tablets and irregular tablets
The transparent glass doors and windows allow for clear observation of the tableting process, and the side panels can be fully opened for easy cleaning and maintenance. The outer shell is fully enclosed and made of stainless steel, and the internal table is made of stainless steel to maintain surface gloss and prevent cross contamination, meeting GMP requirements.
All controls and operating elements are rationally arranged.
A variable frequency speed control device is used for drive speed regulation.
All drive devices are located inside the machine to keep it clean.
The hydraulic system ensures a stable system.
The dies are also suitable for ZP19, ZP33, ZP33B, ZP35 and ZP37 tablet presses.
Number of turntable dies | 35 pay sets |
High work pressure | 70 kN |
Large tablet diameter | 13 mm |
Maximum tablet thickness | 6 mm |
Large filling depth | 15 mm |
Large production capacity | 145,000 pieces/hour |
High turntable speed | 0-35 rpm |
Middle die diameter | 26 mm |
Middle mold height | 22 mm |
Diameter of upper and lower punches | 22 mm |
Upper and lower punch length | 115 mm |
Machine dimensions (L*W*H) | 900*1200*1800 mm |
Machine net weight | 2000 kg |
Main motor power | 3 kilowatts kw |
Voltage | 380 volts |
rotary tablet press ZP35A: Applications, Material Specifications, Performance Features, and Maintenance
The Rotary Tablet Press ZP35A is a high-capacity, precision-engineered tablet press widely used in the pharmaceutical, nutraceutical, and chemical industries. Its multi-station rotary design ensures uniform tablet weight, thickness, and hardness, making it ideal for continuous, high-speed tablet production.
Constructed with high-quality stainless steel and durable mechanical components, the ZP35A offers reliable, GMP-compliant performance, while its user-friendly digital control panel and adjustable compression force allow operators to efficiently produce consistent, high-quality tablets.
This guide details the applications, material specifications, performance features, and inspection & maintenance protocols of the ZP35A, providing operators and managers with comprehensive information to maximize efficiency, safety, and tablet quality.
The ZP35A rotary tablet press is versatile and suitable for a wide range of industrial applications:
Production of tablets for prescription and over-the-counter medications, including antibiotics, analgesics, and vitamins.
Suitable for both coated and uncoated tablets, ensuring compliance with GMP standards.
Manufacturing of dietary supplements, herbal tablets, and functional health products.
Adjustable compression force allows consistent tablet density for powders with varying granule sizes.
Compression of powdered chemicals and minerals into tablets for easy handling and transport.
Ideal for pilot-scale and industrial-scale production.
Supports pilot production of experimental formulations.
Enables precise adjustment of tablet parameters, helping researchers optimize tablet hardness, weight, and disintegration.
The ZP35A is designed with high-quality materials to ensure durability, hygiene, and compliance with pharmaceutical standards.
Frame and housing: SUS304 stainless steel for corrosion resistance and long-term durability.
Rotary turret and compression components: High-strength steel with precision machining.
Feed system components: Non-reactive, wear-resistant materials suitable for direct contact with powders.
Polished stainless steel surfaces prevent contamination and residue buildup.
Smooth contact areas facilitate easy cleaning and compliance with GMP regulations.
Industrial-grade motors and control units ensure stable, energy-efficient operation.
Digital control panel equipped with real-time monitoring and safety alerts.
The ZP35A Rotary Tablet Press is engineered to provide high efficiency, precision, and reliability.
Multi-station rotary design allows up to 35,000–40,000 tablets per hour.
Quick-change dies and punches reduce downtime during batch transitions.
Consistent weight, hardness, and thickness for every tablet.
Minimizes capping, lamination, and chipping.
Stainless steel construction resists corrosion and wear.
Smooth surfaces allow easy cleaning, supporting GMP compliance.
Digital control panel enables precise monitoring and adjustment of speed, compression, and other parameters.
Safety features include emergency stop buttons and overload alarms.
Optimized motor and transmission reduce energy consumption.
Variable speed and intelligent load monitoring support eco-friendly operations.
Proper inspection and maintenance are essential for ensuring consistent tablet quality and prolonging machine lifespan.
Check punches and dies for wear or damage.
Clean powder residues to prevent contamination.
Ensure motor, belts, and control panel are functioning properly.
Inspect rotary turret alignment.
Lubricate moving components with manufacturer-recommended lubricants.
Verify electrical connections and sensor functionality.
Check compression cams, rollers, and bearings for signs of wear.
Replace worn punches and dies.
Conduct a full mechanical and electrical inspection.
| Interval | Task | Notes |
|---|---|---|
| Daily | Clean machine and powder residues | Prevent contamination |
| Weekly | Inspect punches, dies, and alignment | Check for wear and proper adjustment |
| Monthly | Lubricate moving parts | Use manufacturer-recommended lubricants |
| Quarterly | Inspect motor, belts, and transmission | Ensure smooth operation |
| Annually | Replace worn punches and dies | Maintain tablet uniformity and quality |
High Throughput: Supports medium-to-large scale production with minimal downtime.
Precision Engineering: Ensures consistent tablet quality.
Durable Construction: Stainless steel and wear-resistant components.
User-Friendly Operation: Digital panel, adjustable compression, and safety alerts.
Energy Efficient: Optimized motors and transmission reduce power consumption.
GMP Compliant: Smooth surfaces and hygienic design for pharmaceutical standards.
The Rotary Tablet Press ZP35A is a versatile, high-capacity, and precision tablet press suitable for pharmaceutical, nutraceutical, and chemical production.
With its robust material construction, precise tablet formation, user-friendly operation, and energy-efficient design, the ZP35A ensures consistent tablet quality, operational safety, and long-term durability.
By adhering to inspection and maintenance protocols, operators can maximize production efficiency, reduce downtime, and achieve optimal tablet uniformity, making the ZP35A a smart investment for modern tablet manufacturing facilities.
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