Experimental single punch tablet press TDP-1.5T – Precision Laboratory Tablet Manufacturing

Introduction

The Experimental Single Punch Tablet Press TDP-1.5T is a high-precision laboratory tablet press designed for small-scale production, R&D, and experimental applications. Widely used in pharmaceutical, nutraceutical, herbal, and chemical industries, it provides consistent tablet weight, uniform hardness, and accurate compression.

Compact yet robust, the TDP-1.5T is ideal for laboratories, pilot production, and educational purposes, combining user-friendly operation, durable components, and reliable performance. Its precision engineering ensures reproducible results, making it a preferred choice for tablet formulation development and testing.

Key Features

1. High Precision Compression

• Maintains consistent tablet weight and thickness.

• Adjustable compression force for diverse material types.

2. Compact and Durable Design

• Constructed with high-strength stainless steel and corrosion-resistant materials.

• Compact footprint suitable for laboratory benches or pilot production rooms.

3. User-Friendly Operation

• Simple mechanical design allows easy operation, cleaning, and maintenance.

• Quick adjustment of tablet size, thickness, and hardness.

4. Safety Protections

• Emergency stop mechanism for operator safety.

• Protective covers to prevent accidental contact with moving parts.

5. Versatile Applications

• Suitable for medicinal tablets, nutraceuticals, and experimental formulations.

• Handles dry powders and granules efficiently.

Technical Specifications

Components List

The TDP-1.5T consists of high-quality, precision-engineered components:

• Upper and Lower Punches – Form the tablet with uniform weight and density.

• Die Set – Adjustable for various tablet diameters.

• Compression Roller – Ensures consistent compression force.

• Feed Frame and Hopper – Facilitates smooth powder flow into the die.

• Motor and Drive System – Powers the compression and rotation mechanisms.

• Machine Frame – Heavy-duty stainless steel structure for stability.

• Control Panel – Allows adjustment of speed and emergency stop functions.

Installation Guide

1. Site Preparation

• Ensure a flat, stable surface for placement.

• Maintain sufficient space around the machine for operation and maintenance.

2. Assembly

• Mount the upper and lower punches into the die.

• Secure the hopper and feed frame onto the machine.

• Connect the motor and ensure proper alignment of the drive system.

3. Electrical Connection

• Verify power supply matches machine specifications (220V/50Hz or as per local standard).

• Ensure grounding for safety.

4. Initial Test Run

• Operate the machine without material to verify smooth motion.

• Adjust compression and tablet thickness settings.

Operating Instructions

1. Fill the hopper with the prepared powder or granules.

2. Start the machine using the control panel.

3. Adjust tablet thickness, diameter, and compression force as required.

4. Monitor tablet ejection and quality.

5. Stop the machine immediately in case of unusual noise or vibration.

Safety Instructions

• Always wear protective gloves and eyewear during operation.

• Keep hands and loose clothing away from moving parts.

• Do not operate the machine without all covers in place.

• Disconnect the power supply before cleaning or maintenance.

• Ensure proper ventilation if processing powders that generate dust.

Maintenance Guidelines

Daily Maintenance

• Clean punches, die, and feed frame.

• Inspect moving parts for wear or powder accumulation.

Weekly Maintenance

• Lubricate mechanical components according to the manufacturer’s instructions.

• Check alignment of punches and die.

Monthly Maintenance

• Inspect motor, drive belts, and rollers.

• Tighten all bolts and fasteners.

• Test emergency stop function.

Annual Maintenance

• Replace worn punches and dies.

• Conduct comprehensive inspection and performance testing.

Performance Highlights

• Consistent Tablet Quality – Ensures uniform weight, hardness, and thickness.

• Low Noise Operation – Reduces disturbance in laboratory environments.

• Easy Disassembly – Simplifies cleaning and changeover between formulations.

• Durable and Stable – Long operational life with minimal maintenance.

Troubleshooting Guide

Applications

The TDP-1.5T is perfect for:

• Pharmaceutical R&D – Testing new formulations.

• Pilot Production – Small batch manufacturing.

• Nutraceuticals and Herbal Supplements – Producing tablets from natural powders.

• Educational Training – Demonstrating tablet compression in laboratories.

Packaging and Shipping

• Standard Packaging – Protective crate with padding to prevent damage during transport.

• Optional Custom Packaging – Available for overseas shipping or sensitive materials.

• Handling Guidelines – Avoid moisture and shock during transport; keep upright.

Warranty and Service

• 12-Month Manufacturer Warranty – Covers mechanical and electrical defects.

• Technical Support – Installation, operation guidance, and troubleshooting assistance.

• Spare Parts Availability – Punches, dies, and other critical components readily available.

• Extended Service Plans – Optional maintenance contracts for long-term reliability.

Conclusion

The Experimental Single Punch Tablet Press TDP-1.5T is a reliable, high-precision laboratory tablet press ideal for research, pilot production, and educational purposes. Its compact design, safety features, adjustable parameters, and durable components make it a valuable tool for pharmaceutical, nutraceutical, and herbal industries. With regular maintenance and proper operation, the TDP-1.5T delivers consistent tablet quality, efficient performance, and long-term reliability.